Vinyl Ester Polymer Concrete combines cutting-edge filler technology with vinyl ester resins to produce a polymer concrete that offers exceptional chemical resistance and superior physical properties. This material is specifically engineered to perform in the most challenging chemical environments, addressing and overcoming many issues traditionally associated with vinyl ester materials.
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Vinyl Ester Polymer Concrete
Features & Benefits
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Exceptional Chemical and Temperature Resistance: Withstands exposure to harsh chemicals and extreme temperatures, ensuring long-lasting durability in aggressive environments.
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Rapid Set Time: Variable setting times allow for quick installations and repairs, minimizing downtime and enhancing project efficiency.
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Versatile Application Methods: Can be applied as a pourable or trowelable material, providing flexibility to suit various project requirements and application techniques.
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Impact and Vibration Resistance: Maintains structural integrity under dynamic loads, making it ideal for areas subjected to heavy machinery and equipment movement.
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Superior Physical Properties: Offers high compressive and flexural strength, contributing to the longevity and reliability of the repaired or constructed structures.
Uses
Vinyl Ester Polymer Concrete is particularly suitable for grouting, re-grouting, anchoring, and repairing concrete structures in areas with extreme chemical exposure. Its robust formulation makes it ideal for a variety of industrial applications, including:
Applications include:
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Chemical Pump Bases: Provides a chemically resistant foundation for pumps handling corrosive substances, ensuring operational safety and equipment longevity.
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Secondary Containment Areas: Enhances the structural integrity of containment systems designed to prevent environmental contamination from chemical spills.
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Curbs and Walls: Offers durable construction and repair solutions for structures exposed to aggressive chemical environments.
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Sloped or Pitched Floors: Facilitates effective drainage in areas where chemical resistance and proper runoff are critical.
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Tank Linings: Serves as a protective barrier for tanks storing corrosive materials, preventing leaks and structural degradation.
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Floor Repairs: Restores and reinforces flooring in industrial settings where chemical exposure is prevalent, ensuring a safe and stable working surface.
This polymer concrete can be applied in thicknesses ranging from 1 inch to 8 inches and can be poured in lifts for deeper applications, providing versatility to meet specific project needs.
Applications
Pulp & Paper
Ideal for caustic areas within mills, particularly in pulping chemical zones and recovery boiler sections, offering robust protection against aggressive substances.
Chemical Processing
Suited for caustic regions of processing plants, such as mixing areas or truck unloading zones, where chemical resistance is paramount.
Mining & Minerals
Effective in areas where caustics are introduced to process water or slurry to control pH levels, providing durable solutions for harsh mining environments.
Packaging
Vinyl Ester Polymer Concrete is available in 0.5 cu. ft. units and 3 cu. ft. units, each containing three components: a resin (Part A), a catalyst (Part B) and an aggregate (Part C).