Novolac Polymer Concrete is a robust, three-component epoxy system engineered for the repair and replacement of concrete foundations exposed to aggressive process chemicals, particularly sulfuric acid. This high-performance material offers exceptional chemical resistance and structural integrity, making it ideal for demanding industrial environments. Its USDA approval for incidental food contact further extends its applicability to food processing facilities.
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Novolac Polymer Concrete
Features & Benefits
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100% Novolac Formulation: Offers superior resistance to a broad range of corrosive chemicals.
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Monolithic Adhesion: Ensures seamless bonding with existing concrete surfaces.
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High Structural Strength: Provides robust support for heavy machinery and equipment.
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Impact and Vibration Resistance: Withstands dynamic forces, making it suitable for areas with heavy machinery.
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Fast-Setting Formula: Reduces downtime with quick curing times.
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Dimensional Stability: Maintains shape and volume, eliminating curing cracks and shrinkage.
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Reduced Maintenance Costs: Durable composition minimizes the need for frequent repairs.
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U.S.D.A. Approved: Suitable for environments with incidental food contact.
Uses
Novolac Polymer Concrete is perfect for grouting, re-grouting, anchoring, and repairing concrete in high chemical exposure areas. Specific applications include:
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Anchoring Bolts: Provides secure, chemical-resistant anchorage for bolts in industrial settings.
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Equipment Bases: Offers a stable foundation for machinery, ensuring alignment and longevity.
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Tower and Turbine Bases: Delivers robust support for heavy equipment subjected to dynamic forces.
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Repairing Damaged Concrete: Restores structural integrity to concrete surfaces deteriorated by chemical exposure.
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Precision Alignment of Equipment: Maintains exact positioning of critical machinery components.
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Rebuilding Equipment Foundations: Reconstructs and reinforces foundations compromised by chemical or physical damage.
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Heavy Vibration Applications: Ideal for environments where equipment is subject to continuous or intense vibrations.
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Setting of Rotating Equipment: Ensures stable installation of rotating machinery, reducing operational disruptions.
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Heavy Chemical Exposure Areas: Suitable for locations with frequent contact with aggressive chemicals.
This material is recommended for clearances of 3/4 inch or more and can be poured up to 12 inches deep in a single lift.
Applications
Pulp & Paper
Designed to resist sulfuric acid, making it ideal for supporting equipment in acid-prone areas such as acid pumps and pulp washer drives.
Chemical Processing
Suitable for equipment support in the acid zones of chemical plants, including acid pumps, offering protection against aggressive chemical exposure.
Mining & Minerals
Effective in supporting equipment in acid-intensive areas of mining operations, such as acid pumps and reactors, providing durable repairs and protection.
Packaging
Novolac Polymer Concrete is packaged in 1.0 cubic foot units weighing 129 lbs. The resin is packed in a pail, the hardener is packed in a bottle, and the aggregate is packed in bags.